Equipment Prototype Production Machining

Prototype and Production Machining

JW Machine combines advanced technology and productivity
for use in a wide variety of applications.

CNC Machining Centers (Milling)

• MAZAK VCU-400A-5X 5-Axis CNC Vertical Machining Center
  Specifications:
  Table Size…………………………………………………………… 15.75” diameter
  X-Axis Travel……………………………………………………… 19.88”
  Y-Axis Travel……………………………………………………… 15.75”
  Z-Axis Travel………………………………………………………20.07”
  B-Axis Travel (table tilting: indexing 0.0001°)……… + 95° ~ -45°
  C-Axis Travel (table rotation: indexing 0.0001°)…. +/- 360°
  Spindle Nose to Table Surface (Min/Max)………….. 4.53” / 24.61”
  Maximum Table Weight Capacity……………………… 441 LBS
  Table Height……………………………………………………… 26.38”
  Optional Spindle Speed / Motor (30min.)…………… 12,000 RPM / 15 HP
  Spindle Taper……………………………………………………… Taper #40
  Rapid Traverse (X,Y,Z)………………………………………… 945 IPM
  Number of Tools………………………………………………… 30
  Maximum Tool Diameter (adjacent tools)………… 3.15”
  Maximum Tool Diameter (no adjacent tools)…… 4.92”
  Maximum Tool Length……………………………………… 10.23”
• (2) MAZAK NEXUS 410B Vertical Machining Centers  (X-30.00″ Y-16.00″ Z-20.00″)
  Equipped with Mazatrol Matrix
  Nexus CNC providing Conversational or EIA programming our advanced technology
  Productivity and Performance enhancing Intelligent Machine features
  High accuracy and productivity for a variety of industry applications
  Easy integration of articulated robots for process automation
  Rotary/tilt tables
  High-Speed (HS) machine configurations
  Work sizes up to 20″ X 44″ and tolerances to .0001″
• MAZAK VTC-200B Machining Center  (X-44.00″ Y-20.00″ Z-20.00″)
  TABLE SIZE: 57″ X 20″
  Mazatrol Fusion 640M Control
  The VERTICAL TRAVELING COLUMN (VTC) features a powerful 40 Taper spindle
  Full traveling column design
  Fixed table for machining of extremely long and heavy work pieces
  Delivers fast rapid traverse rates to reduce non-cut times.
  24 tool storage capacity
  Automatic tool changer

CNC Mill Turn Centers (Lathes)

• MAZAK Integrex 100-IVS CNC Turning/5-Axis Milling Center with Sub-Spindle & Y-Axis
  2.0″ diameter through
• MAZAK Super Quick Turn 15
  3-axis CNC lathe with sub spindle, 2″ diameter through, Live Tooling
•  MAZAK Super Quick Turn 10
  3-axis CNC lathe with sub spindle, 1-5/8″ diameter through
•  CNC Lathe – MAZAK Quick Turn 8
  1.5″ diameter through

Support Equipment

• Manual Mills – Bridgeports – Featuring tenths resolution DRO
• Manual Lathes – Cincinnati – 15″ x 36″ Work Diameter
• Automatic Saw – Cosen 300NC – 12″ x 12″ Cutoff
• Rawyler Precision Cutoff Saw – 1.2″ dia. Max +/- .001 in length
• Helicoil Insertion and Hardware Presses
• Fixturing, Tooling and Work Holding Equipment and Accessories
• Custom Built Tool Holder Storage
• Assortment of Vibratory Tumblers
• Assortment of Abrasive Blast Cabinets
• Ultrasonic Cleaning Equipment
• Deburring and Parts Washers

Engineering & Design Center

• SolidWorks CAD software and CAMWorks
• Hexagon CMM
• OGP SmartScope CMM
• Electronic height gages
• STEP, IGES, DXF, DWG and other file exchange capabilities
• Profile Projectors /Shadow Graph
• Pin Gauges, Micrometers, and others

Laser Cutting & Engraving Service

• Helix Epilog Laser Engraver
  Work Area: 24″ x 18″ (610 x 457 mm)